fix(back-end): fix process and new feature

backend/src/main/java/com/printcalculator/controller/QuoteController.java

@@ -1,11 +1,14 @@
 package com.printcalculator.controller;
 
 import com.printcalculator.entity.PrinterMachine;
+import com.printcalculator.exception.ModelTooLargeException;
 import com.printcalculator.model.PrintStats;
 import com.printcalculator.model.QuoteResult;
+import com.printcalculator.model.StlBounds;
 import com.printcalculator.repository.PrinterMachineRepository;
 import com.printcalculator.service.QuoteCalculator;
 import com.printcalculator.service.SlicerService;
+import com.printcalculator.service.StlService;
 import org.springframework.http.ResponseEntity;
 import org.springframework.web.bind.annotation.*;
 import org.springframework.web.multipart.MultipartFile;
@@ -20,6 +23,7 @@ import java.nio.file.Path;
 public class QuoteController {
 
     private final SlicerService slicerService;
+    private final StlService stlService;
     private final QuoteCalculator quoteCalculator;
     private final PrinterMachineRepository machineRepo;
 
@@ -27,8 +31,9 @@ public class QuoteController {
     private static final String DEFAULT_FILAMENT = "pla_basic";
     private static final String DEFAULT_PROCESS = "standard";
 
-    public QuoteController(SlicerService slicerService, QuoteCalculator quoteCalculator, PrinterMachineRepository machineRepo) {
+    public QuoteController(SlicerService slicerService, StlService stlService, QuoteCalculator quoteCalculator, PrinterMachineRepository machineRepo) {
         this.slicerService = slicerService;
+        this.stlService = stlService;
         this.quoteCalculator = quoteCalculator;
         this.machineRepo = machineRepo;
     }
@@ -117,18 +122,36 @@ public class QuoteController {
                 slicerMachineProfile = "bambu_a1"; 
             }
 
+            // Validate model size against machine volume
+            validateModelSize(tempInput.toFile(), machine);
+
             PrintStats stats = slicerService.slice(tempInput.toFile(), slicerMachineProfile, filament, process, machineOverrides, processOverrides);
             
             // Calculate Quote (Pass machine display name for pricing lookup)
             QuoteResult result = quoteCalculator.calculate(stats, machine.getPrinterDisplayName(), filament);
             
             return ResponseEntity.ok(result);
-
-        } catch (Exception e) {
-            e.printStackTrace();
-            return ResponseEntity.internalServerError().build();
         } finally {
             Files.deleteIfExists(tempInput);
         }
     }
+
+    private void validateModelSize(java.io.File stlFile, PrinterMachine machine) throws IOException {
+        StlBounds bounds = stlService.readBounds(stlFile);
+        double x = bounds.sizeX();
+        double y = bounds.sizeY();
+        double z = bounds.sizeZ();
+
+        int bx = machine.getBuildVolumeXMm();
+        int by = machine.getBuildVolumeYMm();
+        int bz = machine.getBuildVolumeZMm();
+
+        double eps = 0.01;
+        boolean fits = (x <= bx + eps && y <= by + eps && z <= bz + eps)
+                || (y <= bx + eps && x <= by + eps && z <= bz + eps);
+
+        if (!fits) {
+            throw new ModelTooLargeException(x, y, z, bx, by, bz);
+        }
+    }
 }

backend/src/main/java/com/printcalculator/controller/QuoteSessionController.java

@@ -3,13 +3,16 @@ package com.printcalculator.controller;
 import com.printcalculator.entity.PrinterMachine;
 import com.printcalculator.entity.QuoteLineItem;
 import com.printcalculator.entity.QuoteSession;
+import com.printcalculator.exception.ModelTooLargeException;
 import com.printcalculator.model.PrintStats;
 import com.printcalculator.model.QuoteResult;
+import com.printcalculator.model.StlBounds;
 import com.printcalculator.repository.PrinterMachineRepository;
 import com.printcalculator.repository.QuoteLineItemRepository;
 import com.printcalculator.repository.QuoteSessionRepository;
 import com.printcalculator.service.QuoteCalculator;
 import com.printcalculator.service.SlicerService;
+import com.printcalculator.service.StlService;
 import org.springframework.http.MediaType;
 import org.springframework.http.ResponseEntity;
 import org.springframework.transaction.annotation.Transactional;
@@ -37,6 +40,7 @@ public class QuoteSessionController {
     private final QuoteSessionRepository sessionRepo;
     private final QuoteLineItemRepository lineItemRepo;
     private final SlicerService slicerService;
+    private final StlService stlService;
     private final QuoteCalculator quoteCalculator;
     private final PrinterMachineRepository machineRepo;
     private final com.printcalculator.repository.PricingPolicyRepository pricingRepo;
@@ -49,6 +53,7 @@ public class QuoteSessionController {
     public QuoteSessionController(QuoteSessionRepository sessionRepo,
                                   QuoteLineItemRepository lineItemRepo,
                                   SlicerService slicerService,
+                                  StlService stlService,
                                   QuoteCalculator quoteCalculator,
                                   PrinterMachineRepository machineRepo,
                                   com.printcalculator.repository.PricingPolicyRepository pricingRepo,
@@ -56,6 +61,7 @@ public class QuoteSessionController {
         this.sessionRepo = sessionRepo;
         this.lineItemRepo = lineItemRepo;
         this.slicerService = slicerService;
+        this.stlService = stlService;
         this.quoteCalculator = quoteCalculator;
         this.machineRepo = machineRepo;
         this.pricingRepo = pricingRepo;
@@ -127,8 +133,11 @@ public class QuoteSessionController {
             // 1. Pick Machine (default to first active or specific)
             PrinterMachine machine = machineRepo.findFirstByIsActiveTrue()
                     .orElseThrow(() -> new RuntimeException("No active printer found"));
+
+            // 2. Validate model size against machine volume
+            StlBounds bounds = validateModelSize(persistentPath.toFile(), machine);
             
-            // 2. Pick Profiles
+            // 3. Pick Profiles
             String machineProfile = machine.getSlicerMachineProfile();
             if (machineProfile == null || machineProfile.isBlank()) {
                 machineProfile = machine.getPrinterDisplayName(); // e.g. "Bambu Lab A1 0.4 nozzle"
@@ -194,7 +203,7 @@ public class QuoteSessionController {
                 machineOverrides.put("nozzle_diameter", String.valueOf(settings.getNozzleDiameter()));
             }
 
-            // 3. Slice (Use persistent path)
+            // 4. Slice (Use persistent path)
             PrintStats stats = slicerService.slice(
                 persistentPath.toFile(), 
                 machineProfile, 
@@ -204,10 +213,10 @@ public class QuoteSessionController {
                 processOverrides
             );
             
-            // 4. Calculate Quote
+            // 5. Calculate Quote
             QuoteResult result = quoteCalculator.calculate(stats, machine.getPrinterDisplayName(), filamentProfile);
 
-            // 5. Create Line Item
+            // 6. Create Line Item
             QuoteLineItem item = new QuoteLineItem();
             item.setQuoteSession(session);
             item.setOriginalFilename(file.getOriginalFilename());
@@ -227,14 +236,10 @@ public class QuoteSessionController {
             breakdown.put("setup_fee", result.getSetupCost());
             item.setPricingBreakdown(breakdown);
             
-            // Dimensions
-            // Cannot get bb from GCodeParser yet? 
-            // If GCodeParser doesn't return size, we might defaults or 0.
-            // Stats has filament used. 
-            // Let's set dummy for now or upgrade parser later.
-            item.setBoundingBoxXMm(BigDecimal.ZERO);
-            item.setBoundingBoxYMm(BigDecimal.ZERO);
-            item.setBoundingBoxZMm(BigDecimal.ZERO);
+            // Dimensions from STL
+            item.setBoundingBoxXMm(BigDecimal.valueOf(bounds.sizeX()));
+            item.setBoundingBoxYMm(BigDecimal.valueOf(bounds.sizeY()));
+            item.setBoundingBoxZMm(BigDecimal.valueOf(bounds.sizeZ()));
             
             item.setCreatedAt(OffsetDateTime.now());
             item.setUpdatedAt(OffsetDateTime.now());
@@ -250,6 +255,26 @@ public class QuoteSessionController {
         }
     }
 
+    private StlBounds validateModelSize(java.io.File stlFile, PrinterMachine machine) throws IOException {
+        StlBounds bounds = stlService.readBounds(stlFile);
+        double x = bounds.sizeX();
+        double y = bounds.sizeY();
+        double z = bounds.sizeZ();
+
+        int bx = machine.getBuildVolumeXMm();
+        int by = machine.getBuildVolumeYMm();
+        int bz = machine.getBuildVolumeZMm();
+
+        double eps = 0.01;
+        boolean fits = (x <= bx + eps && y <= by + eps && z <= bz + eps)
+                || (y <= bx + eps && x <= by + eps && z <= bz + eps);
+
+        if (!fits) {
+            throw new ModelTooLargeException(x, y, z, bx, by, bz);
+        }
+        return bounds;
+    }
+
     private void applyPrintSettings(com.printcalculator.dto.PrintSettingsDto settings) {
         if ("BASIC".equalsIgnoreCase(settings.getComplexityMode())) {
             // Set defaults based on Quality

backend/src/main/java/com/printcalculator/exception/GlobalExceptionHandler.java

@@ -9,6 +9,8 @@ import org.springframework.web.multipart.MaxUploadSizeExceededException;
 
 import java.util.HashMap;
 import java.util.Map;
+import java.math.BigDecimal;
+import java.math.RoundingMode;
 
 @ControllerAdvice
 @Slf4j
@@ -43,4 +45,27 @@ public class GlobalExceptionHandler {
         response.put("message", "The uploaded file exceeds the maximum allowed size.");
         return ResponseEntity.status(HttpStatus.PAYLOAD_TOO_LARGE).body(response);
     }
+
+    @ExceptionHandler(ModelTooLargeException.class)
+    public ResponseEntity<?> handleModelTooLarge(ModelTooLargeException exc) {
+        Map<String, String> response = new HashMap<>();
+        response.put("error", "Model too large");
+        response.put("code", "MODEL_TOO_LARGE");
+        response.put("message", String.format(
+                "Model size %.2fx%.2fx%.2f mm exceeds build volume %dx%dx%d mm.",
+                exc.getModelX(), exc.getModelY(), exc.getModelZ(),
+                exc.getBuildX(), exc.getBuildY(), exc.getBuildZ()
+        ));
+        response.put("model_x_mm", formatMm(exc.getModelX()));
+        response.put("model_y_mm", formatMm(exc.getModelY()));
+        response.put("model_z_mm", formatMm(exc.getModelZ()));
+        response.put("build_x_mm", String.valueOf(exc.getBuildX()));
+        response.put("build_y_mm", String.valueOf(exc.getBuildY()));
+        response.put("build_z_mm", String.valueOf(exc.getBuildZ()));
+        return ResponseEntity.unprocessableEntity().body(response);
+    }
+
+    private String formatMm(double value) {
+        return BigDecimal.valueOf(value).setScale(2, RoundingMode.HALF_UP).toPlainString();
+    }
 }

backend/src/main/java/com/printcalculator/exception/ModelTooLargeException.java

@@ -0,0 +1,45 @@
+package com.printcalculator.exception;
+
+public class ModelTooLargeException extends RuntimeException {
+    private final double modelX;
+    private final double modelY;
+    private final double modelZ;
+    private final int buildX;
+    private final int buildY;
+    private final int buildZ;
+
+    public ModelTooLargeException(double modelX, double modelY, double modelZ,
+                                  int buildX, int buildY, int buildZ) {
+        super("Model size exceeds build volume");
+        this.modelX = modelX;
+        this.modelY = modelY;
+        this.modelZ = modelZ;
+        this.buildX = buildX;
+        this.buildY = buildY;
+        this.buildZ = buildZ;
+    }
+
+    public double getModelX() {
+        return modelX;
+    }
+
+    public double getModelY() {
+        return modelY;
+    }
+
+    public double getModelZ() {
+        return modelZ;
+    }
+
+    public int getBuildX() {
+        return buildX;
+    }
+
+    public int getBuildY() {
+        return buildY;
+    }
+
+    public int getBuildZ() {
+        return buildZ;
+    }
+}

backend/src/main/java/com/printcalculator/model/StlBounds.java

@@ -0,0 +1,16 @@
+package com.printcalculator.model;
+
+public record StlBounds(double minX, double minY, double minZ,
+                        double maxX, double maxY, double maxZ) {
+    public double sizeX() {
+        return maxX - minX;
+    }
+
+    public double sizeY() {
+        return maxY - minY;
+    }
+
+    public double sizeZ() {
+        return maxZ - minZ;
+    }
+}

backend/src/main/java/com/printcalculator/service/SlicerService.java

@@ -50,17 +50,9 @@ public class SlicerService {
         if (machineOverrides != null) machineOverrides.forEach(machineProfile::put);
         if (processOverrides != null) processOverrides.forEach(processProfile::put);
         
-        // MANTENIAMO L'IDENTITÀ BAMBU LAB A1
-        // Ma puliamo solo i riferimenti a mesh esterne che causano il crash grafico (Unable to create exclude triangles)
-        machineProfile.put("printer_model", "Bambu Lab A1");
-        
-        // Impostiamo aree di esclusione vuote esplicitamente per evitare che lo slicer tenti di caricarle dai suoi interni
-        machineProfile.putArray("bed_exclude_area");
-        machineProfile.putArray("head_wrap_detect_zone");
-        
-        // Rimuoviamo i modelli 3D del piatto che richiedono caricamento di mesh STL/OBJ interne
-        machineProfile.remove("bed_custom_model");
-        machineProfile.remove("bed_custom_texture");
+        // Evitiamo solo asset grafici opzionali che potrebbero richiedere file esterni
+        if (machineProfile.has("bed_custom_model")) machineProfile.put("bed_custom_model", "");
+        if (machineProfile.has("bed_custom_texture")) machineProfile.put("bed_custom_texture", "");
         machineProfile.remove("thumbnail");
 
         Path baseTempPath = Paths.get("/app/temp");

backend/src/main/java/com/printcalculator/service/StlService.java

@@ -0,0 +1,134 @@
+package com.printcalculator.service;
+
+import com.printcalculator.model.StlBounds;
+import org.springframework.stereotype.Service;
+
+import java.io.BufferedReader;
+import java.io.File;
+import java.io.IOException;
+import java.io.RandomAccessFile;
+import java.nio.charset.StandardCharsets;
+import java.nio.file.Files;
+
+@Service
+public class StlService {
+
+    public StlBounds readBounds(File stlFile) throws IOException {
+        long size = stlFile.length();
+        if (size >= 84 && isBinaryStl(stlFile, size)) {
+            return readBinaryBounds(stlFile);
+        }
+        return readAsciiBounds(stlFile);
+    }
+
+    private boolean isBinaryStl(File stlFile, long size) throws IOException {
+        try (RandomAccessFile raf = new RandomAccessFile(stlFile, "r")) {
+            raf.seek(80);
+            long triangleCount = readLEUInt32(raf);
+            long expected = 84L + triangleCount * 50L;
+            return expected == size;
+        }
+    }
+
+    private StlBounds readBinaryBounds(File stlFile) throws IOException {
+        try (RandomAccessFile raf = new RandomAccessFile(stlFile, "r")) {
+            raf.seek(80);
+            long triangleCount = readLEUInt32(raf);
+            raf.seek(84);
+
+            BoundsAccumulator acc = new BoundsAccumulator();
+            for (long i = 0; i < triangleCount; i++) {
+                // skip normal
+                readLEFloat(raf);
+                readLEFloat(raf);
+                readLEFloat(raf);
+                // 3 vertices
+                acc.accept(readLEFloat(raf), readLEFloat(raf), readLEFloat(raf));
+                acc.accept(readLEFloat(raf), readLEFloat(raf), readLEFloat(raf));
+                acc.accept(readLEFloat(raf), readLEFloat(raf), readLEFloat(raf));
+                // skip attribute byte count
+                raf.skipBytes(2);
+            }
+            return acc.toBounds();
+        }
+    }
+
+    private StlBounds readAsciiBounds(File stlFile) throws IOException {
+        BoundsAccumulator acc = new BoundsAccumulator();
+        try (BufferedReader reader = Files.newBufferedReader(stlFile.toPath(), StandardCharsets.US_ASCII)) {
+            String line;
+            while ((line = reader.readLine()) != null) {
+                line = line.trim();
+                if (!line.startsWith("vertex")) continue;
+                String[] parts = line.split("\\s+");
+                if (parts.length < 4) continue;
+                double x = Double.parseDouble(parts[1]);
+                double y = Double.parseDouble(parts[2]);
+                double z = Double.parseDouble(parts[3]);
+                acc.accept(x, y, z);
+            }
+        }
+        return acc.toBounds();
+    }
+
+    private long readLEUInt32(RandomAccessFile raf) throws IOException {
+        int b1 = raf.read();
+        int b2 = raf.read();
+        int b3 = raf.read();
+        int b4 = raf.read();
+        if ((b1 | b2 | b3 | b4) < 0) throw new IOException("Unexpected EOF while reading STL");
+        return ((long) b1 & 0xFF)
+                | (((long) b2 & 0xFF) << 8)
+                | (((long) b3 & 0xFF) << 16)
+                | (((long) b4 & 0xFF) << 24);
+    }
+
+    private int readLEInt(RandomAccessFile raf) throws IOException {
+        int b1 = raf.read();
+        int b2 = raf.read();
+        int b3 = raf.read();
+        int b4 = raf.read();
+        if ((b1 | b2 | b3 | b4) < 0) throw new IOException("Unexpected EOF while reading STL");
+        return (b1 & 0xFF)
+                | ((b2 & 0xFF) << 8)
+                | ((b3 & 0xFF) << 16)
+                | ((b4 & 0xFF) << 24);
+    }
+
+    private float readLEFloat(RandomAccessFile raf) throws IOException {
+        return Float.intBitsToFloat(readLEInt(raf));
+    }
+
+    private static class BoundsAccumulator {
+        private boolean hasPoint = false;
+        private double minX;
+        private double minY;
+        private double minZ;
+        private double maxX;
+        private double maxY;
+        private double maxZ;
+
+        void accept(double x, double y, double z) {
+            if (!hasPoint) {
+                minX = maxX = x;
+                minY = maxY = y;
+                minZ = maxZ = z;
+                hasPoint = true;
+                return;
+            }
+            if (x < minX) minX = x;
+            if (y < minY) minY = y;
+            if (z < minZ) minZ = z;
+            if (x > maxX) maxX = x;
+            if (y > maxY) maxY = y;
+            if (z > maxZ) maxZ = z;
+        }
+
+        StlBounds toBounds() throws IOException {
+            if (!hasPoint) {
+                throw new IOException("STL appears to contain no vertices");
+            }
+            return new StlBounds(minX, minY, minZ, maxX, maxY, maxZ);
+        }
+    }
+}